Manufacturing

Injection molding requires that the plastic wall thickness be stable enough in order to maintain the overall structure and quality. If you are not so sure about the recommended wall thickness, keep reading because we have put together a couple of tips to guide you and prevent you from making some big mistakes that compromise the integrity of the final product.

Apart from the thickness, what other factors should you consider?

Besides the thickness of the product walls, there are other factors that you also need to keep in mind so that you’re in a better position to determine how thick or thin the wall should be. These factors are:

1. Will the wall be used for structure?
2. If a certain part is made thin, will it be fragile?
3. Does the material you use affect thickness?

Generally speaking, there are three main variables that you must consider which are very important when it comes to determining the thickness: the material composition, the flow rate, and the part yield.

1. Material Composition. The composition of the material determines its stiffness and strength characteristics. The stiffness refers to how the material bends when a force is applied and strength refers to the material’s ability to withstand fracturing.  
2. Flow Rate. This refers to the rate at which the molten material will flow into a mold. Problems with the flow rate can cause mistakes like voids and sink marks.
3. Part Yield. This refers to the ratio of good parts to bad parts. Thin walls count as low part yield and need to be discarded. This results in unnecessary losses for the manufacturer which also leads to delays.

What most manufacturers do is set a consistent wall thickness regardless of what material they’re using. However, others make necessary adjustments depending on what material is being used.

Is There a Recommended Wall Thickness For Injection Molded Parts?

It’s very important that you work with manufacturers to help you select materials and their appropriate thickness. Working with professionals ensures that the parts that you end up with are cost-effective and are produced in a timely manner. Generally, the thickness of the parts depends on the material being used.

Injection molding is a very reliable process that has gained popularity over the years. Its biggest advantage is that adjustments can be made so that the end product fits your specific needs. On average, the minimum wall thickness of the parts ranges from 2mm to 4mm/

Mistakes to avoid during injection molding

This manufacturing process involved the creation of molds that are made using either hardened steel or aluminum. The mold takes the form of a pre-determined shape, usually after the molten material is fed into a cavity where it then cools and hardens.

It’s every manufacturer to create high precision parts. However, it’s not uncommon for them to face some challenges during production. Here are 3 common mistakes that manufacturers should avoid:

• Making non-uniform walls

The thinner’s parts of non-uniform walls cool off quickly while the thicker sections cool off much slower. As the thick parts cool down, cracks may occur.

If the need for non-uniform sections is unavoidable, the molding of the different sections should be done gradually.

• Not utilizing draft

These drafts make it easy for the parts to be removed from the mold. They must be in an offset angle parallel to the mold opening and closing.

• Making sharp corners

Sharp corners are known to cause part failure after the stress concentration to get high. To minimize the stress concentration, increase the radius.

Technological advancements have radically transformed the operational mechanism of press brakes. From the traditional manual to CNC press brakes, there is a differential technological advancement in each type. Each type comes unique features and qualities that make them suitable in a different operational environment. If you are shopping for a press brake or its spare parts, read this article to garner a few useful ideas regarding different types of press brakes.

• Hydraulic Press Brake

Hydraulic press brakes rely on two synchronized cylinders as the source of the force that bends metal sheets during fabrication. The bottles are responsible for the movement of the ram, which generates the bending force. However, in some cases, the synchronization occurs on torsion bars, which are used to create the required force. Others also use a hybrid system comprising of both torsion bars or cylinders and electricity. The torsion bars or cylinders can be synchronized to move downward or upward to create the bending force. It uses a computerized system and comes with accuracy levels.  

• Manual Press Brake

Considered an industry-standard; manual press brake generates bending force through the mechanical movement of the ram. The ram is moved vertically by applying force on the flywheel. The force applied to the wheel will determine the bending force exerted by the ram. The flywheel moves the crank, which in turn causes the ram to move vertically. Manual press brakes are very common due to ease of operation for individuals with technical know-how and relatively low cost. However, it is tedious when producing different batches of fabrication tasks. For each batch, the operator must manually readjust the bending angles and bending sizes with pinpoint accuracy.

• Press Brake

This is the most technologically advanced type of press brake. It uses a computer control system to achieve greater and high-performance levels and precision compared to other press brake types. CNC press brakes use a combination of both hydraulic and servo-electric mechanisms to generate bending force.

The computer controls add a touch of operational efficiency and accuracy, especially for repeat positioning. Due to automation, CNC press brakes are also easier to operate compared to other types of press brakes.

All the operator needs is system controller competency and keying in figures for bending sizes and bending angles. Despite the uniformity of final products in any given batch, CNC press brakes are costly. They may set you back several thousands of dollars.

Take-Home

Press brakes can be a great addition to your metal fabrication business. They are highly accurate and produce uniform end products. Their high-performance capability also means that you can complete several fabrication jobs within a short period. However, it is imperative to understand their different types to enjoy maximum benefit from your press brake. Press brakes differ depending on their operational mechanisms and source of bending force. More advanced press brakes such as hydraulic and CNC machines have computer control systems.

The Yiosi modern crystal chandelier adds beautiful lighting that brings life and color to homes in which it has been installed. Such a chandelier is the ultimate manifestation of light artistry at its best.

How to add the final touches to illuminate your home

Chandeliers add immeasurable magnificence to the grandeur of a house and their main aim is to enhance the effect of natural lighting in our homes.

These embodiments and displays of glory aren’t just meant to go on the ceiling or on the wall. The fixtures are designed to complement the room’s design and complement the ideas of the décor.

There are some very brilliant chandelier designs made using unique materials and flawless craftsmanship. Some of the best chandeliers in the market today are the Yiosi chandeliers which come in a variety of cutting edge designs.

The timeless crystal chandeliers are high-quality and come in a range of setting from classic, contemporary, to modern. All their designs are full of life and energy which guarantees to add charm to the rooms.

Interior designers and art lovers from different parts of the globe love how the Yiosi chandeliers always strive to bring new solutions to users through their exotic designs. Each one of the chandeliers is made using the best raw materials from cables, crystals, suspensions, and other supporting materials. You can check out their exhaustive collection that marries simplicity, luxury, modernity, tradition, craftsmanship, tradition, artistic creation, and exclusivity from their website.

Updating a chandelier with shades

Using shades to update a chandelier is so easy and goes a long way in transforming an old light fixture into a magical one.

Updating chandeliers using shades is an easy and inexpensive way of bringing life to an old fixture. It’s converted into a vibrant fixture through which light radiates into the room. The process includes the installation of a drum shade and a shimmery sheer shade to a traditional chandelier. These additions do wonders in transforming the chandelier.

The shades are available in a wide range of finishes so you have options when you’re picking one that complements your chandelier’s color finish.

What are the pros?

When installing the shades, you don’t necessarily have to remove the traditional chandelier from the ceiling. The systems are so easy to install you don’t even need to call an electrician. As long as you have a ladder you’re good to go.

Just as the shade is easy to install, so is it easy to remove when you decide to try something new or when you’re cleaning the chandelier.

The shades allow you to “recycle” your old chandelier and add a dramatic statement. The fact that you can easily give your old chandelier new life means that the systems are environmentally friendly which is a bonus.

In conclusion

You can give your chandeliers fresh looks in different ways, using different shades such that at the end of the day you end up with completely new looks. Updating older chandeliers is a great way to quickly transform the feel of a room.

When you have an electronic device like the Dancebot – Echeers, it best that you take proper care for it so that it can serve you for many years to come. However, it’s normal that after a long time the device may malfunction. Instead of buying a completely new device, it makes more economic sense to get a spare part and use it to repair your device. When shopping for electronic parts, make sure that you buy them from the best store because not every store sells genuine parts.

What should a good electronic part store offer its customers?

Below is a list of qualities of a good electronic parts store:

• High-quality parts

The store should offer only high-quality parts and not counterfeit parts. The store should do its due diligence to ensure that the parts they sell to the customers are original. This means that the store should only source for its products from reputable manufacturers to be sure that they’re not selling knock-off electronic parts.

• Competitive prices for the electronic parts

The store should offer electronic parts at prices that aren’t too high or too low. It’s the duty of the store employees to make sure that the prices allow them to make a profit and break-even but still don’t make the customers strain their pockets. Even if the parts are high-quality, they shouldn’t be too expensive that the users are forced to go for the cheaper, lower-quality parts.

• Warranty and guarantee

The store should ensure that all the parts they offer come with a warranty period. This means that if any of the parts bought by the customer do not work as they’re supposed to within the said warranty period, then the customer has the right to return the part to the store where it’s replaced at no extra cost.

On top of the warranty, the parts should come with a guarantee that they will function as indicated failure to which the buyer gets his/her money back.

• Good customer service

The store should always ensure that customer satisfaction comes first. When customers visit a store, they don’t only expect to get high-quality products but be handled in a professional and friendly way too.

The store’s employees should understand how the different parts work and should be in a position to offers comprehensive information regarding the different products on offer.

• Good deals and discounts

Great deals, discounts, and other incentives will keep customers coming back. Not only that but the customers will also refer others to go and shop there. Such deals attract very many customers. Such a promotion strategy makes customers feel that they’re appreciated.

Features Needed For Electronics Manufacturing

Electronic manufacturers provide a couple of features that are required for manufacturing solutions. These are what make the manufacturing process easy to understand and follow up. They include:

• Bill of materials
• Barcoding
• Serial number tracking
• Tracing and recall problematic parts
• Make-to-order and make-to-stock support
• ATP- Available to Promise
• Quality management
• Document management
• Compliance to regulatory and industry standards

Conclusion

Electronic parts are a part of our day to day lives and it’s expected that their usage will continue increasing. Manufacturers are transforming the world with creative innovations. Today, very many electronic component manufacturers are showcasing and stocking their products both online and offline. Because of this, it has become quite hard for customers to choose a reputable electronics product supplier. One should always research before buying any electronic product so that you find a good one with whom you can work with on a long-term basis.

Choosing a CNC machining for custom prototypes is essential when you are producing unique products for your business. As the main asset that has a principal part in the production of parts, choosing a CNC prototyping machine that functions properly is essential.  However, with so many varieties in the market, getting confused is common. Below are specific things to keep in mind when choosing a CNC prototyping machine.

• CNC Prototyping Machine Materials

Ideally, the CNC machine is created to work with a variety of products, including aluminum, hardened steel, copper, Inconel, and titanium. However, as since the parts types to be processed affects the design, durability, performance, and precision, it’s essential to consider the specific material you will use. To get the best results, ensure that the machine you choose optimizes the material you use, giving special attention to the motor horsepower,  spindle type, spindle speed, and spindle motor torque needed.

• Type CNC Prototyping Machine 

CNC machines come in two main types, which include the box guideway or the linear motion. In the creation of custom CNC parts, load carrying capacity, rigidity, speed, and tool life are factors that affect the kind of machine you choose. The linear motion caters for lighter duty applications and hence tends to be faster. The box guide types are ideal for more rigid parts, therefore suitable for larger pieces. To determine what you should choose, consider the kind of material, vibrations created, cutting feed rates, and expected tool life of the machine.

• Current Machine Available in addition to the CNC Prototyping Machine 

To fully optimize a CNC prototyping machine that you will use, consider your existing machinery. Consider the current machine manufacturing prices and evaluate the need of the CNC machine and the specific need it’s going to cater to. Understandably, this will force you to analyze its fundamental process hence enabling you to choose a machine that will increase the overalls production effectiveness.  

• Complexity Of Parts Created By The CNC Prototyping Machine 

Before committing and considering the specific CNC service machine to invest in, it’s essential to evaluate the parts you want to produce. Ideally, different CNC machinery is customizable to different products for precise production. However, to purchase the correct machine, consider the complexity of the creation of the various parts. Doing so allows you to ensure that the production time, effectiveness, and productivity is at its optimum.

• Types Of CNC Prototyping Machine Control System

 When considering whether to purchase the various CNC on-demand machinery, its vital to keep in mind the ease of use. Most CNC prototyping machines use automation for comfort, helping with the production process. Unfortunately, some control systems are complex and need a steep learning curve to operate it.  When choosing, ensure that the control operating system is easy to use, have reliable controls, and have a stable software system.

Conclusion

Take time and consider the specific products you deal with and let the particular functions act as a guide. To cover your basis, ensure you select one that gives you a multitude of uses in the creation of products. Overall, don’t rush and ensure that the CNC prototyping machine that you choose is suitable for the products you want to deal with.  

In the printing world, there are different types of printers. Some are legit and of high quality. Others are substandard. For that reason, it’s vital to understand the 3D printing process, including how it creates a 3-dimensional object from a majorly computer-aided design element. In many cases, this is achieved by adding some material on the object layer by layer. Whichever the case, you need to know the features that define a high-quality CR-10 V2 Printer. 

• Check The Printer’s Compatibility With Your Drivers

 When purchasing a 3D printer, ensure that it has the right components that are compatible with the computer you’re going to use. It also needs to be compatible with the operating system. That way, you’ll be sure of its functionality. Besides, since printers are required to have driver software to communicate with the application software. As such, you must ensure that the printer can easily connect to your office LAN via a wireless pathway.

• A Look At The Printing Speed

• The Printer Noise

 There are different types of 3D printers. They also vary in nature. Typically, when it comes to resin printers, you’ll realize that they have slower printing speeds compared to FDM printers. If you’re just about to purchase your first printer, then you need to consider its speed. But, this is mostly in the case of commercial purposes. The 3D printing speed is often an issue because it’ll determine your productivity.

The noise your 3D printer will produce is another factor you need to be familiar with. But, in this case, you’re going to be dealing with a printer that produces little to no noise. Some are pretty quiet. Other than that, the set up may largely contribute to the production of sound. If you’re going to be printing in the bedroom, then you need to choose a printer that produces little sound.

• Take A Look At The Self-Leveling Bed  

One of the most prominent features sought after in a 3D printer is the self-leveling bed. This is because a manual bed-leveling is not only lengthy but frustrating to use by all means. With that said, an unlevel bed botches various prints. Many prints, in this case, always come with the auto bed-leveling elements. At the same time, it’s vital to note that many prints have a software adjustment feature to facilitate its operations. While some users prefer manual bed leveling, by using a 3D printer bed, you’ll be enjoying the plugin and use experience.

• The Footprint Of Your 3D Printer  

It’s clear that the resin, bed leveling, coupled with the print speed of the printer, is an essential element of consideration when selecting a printer. Since 3D printers come in different shapes as well as sizes, including mini printers, it’s vital to consider the physical space the device will occupy. That way, you will be able to create enough space for it.

 Take-Home

The world of digital printing and technology has been evolving over the past few years. It’s, therefore, essential to choose the right printer for your printing needs.

After designing a product, you need to find a company offering excellent rapid prototyping services. Bearing in mind you have a deadline to meet, choosing a company that will offer reliable rapid prototyping services is not bargainable; you must select the best.

You should choose a company that knows the best material to prototype your design perfectly. Therefore, use the following guidelines when selecting a reputable and experienced company offering prototyping services.

• Service Delivery

Every business success depends on delivering before deadlines. You have to adhere to a schedule. Therefore, after designing a product, and it has to be prototyped, it now gets to the necessity of time frame consideration.

If the company promises to deliver the product before 60 hours, it must make precisely the 60 hours mark. Timely delivery will as well ensure you meet your market demand. But, to make such a consideration a reality, you need to look at the comments left by previous clients on their website. Such will help you find out if the rapid prototyping services offered by the company in question are time conscious.

• ISO Compliance Standards

Rapid prototyping techniques used to manufacture your product should be ISO compliance. Engineering products have to be evaluated before using them in their respective industries. Thus, confirm whether the prototyping service complies with the set standards.

• Flexibility

Suppose you have an investor who is visiting you the following day to determine whether your company is worth the investment. To be precise, if the investor promises $2billion, it’s worth having all the trouble.

So, which company offering rapid prototyping services would work overnight to deliver your product that you’re supposed to present to your investor? Find a company that can deliver rapid 3D prototyping printing on time and when you need arises.

• Prototyping Capability

Depending on the type of prototype you require, the manufacturing process might require various machines, including CNC machining and molding machines. Thus, ensure the company you’re about to hire has the necessary machines for manufacturing your product.

• Specialist Focus

A company specializing in rapid prototyping services means it’s able to meet your needs, on time and is accurate in its production. However, not all companies that you see around claiming to offer prototyping services are capable of the same. Consider the licensed companies with all relevant backup documents.

• Familiarity With Your Field

A company offering prototyping services should be familiar with the various application of rapid prototyping. This includes your industry. When the company knows your industry, it means they understand the benefits and limitations of the material of the product you want. For example, you want a product manufactured with nylon, yet your industry requires aluminum alloy, the manufacturer will advise accordingly.

• Expertise and experience

The company you’re hiring to provide rapid prototyping services should understand the design, development, concept, prototyping, testing, and production of your item. This will help them manufacture your product with your goal in mind.

Also, find out the experience of the company. The more the individual is experienced, you’re sure of excellent quality products. Ask for rapid prototyping examples to evaluate their past work.

• Communication And Customer Services

Communication is essential when doing business. The company to contract should provide clear communication channels through which you can converse. For instance, if you need to add a design to your prototype, you have to communicate soon.

 So, unless the company has not provided relevant and easy communication channels, your prototype will not meet the deadline.

Take Away

The ideal rapid prototyping services are offered under one roof. Its saves time. So, ensure you confirm the company provides all the prototyping services before evaluating other factors.

Engraving and marking of products is an essential feature in the manufacturing industry. As each company releases its brand of consumer products, the need to be set apart from competitors is vital.  The dot peen marking machine has been used over time in the marking of products and allowed effective traceability of products. This has enabled suppliers to meet the quality standard by preventing counterfeiting and minimizing product line recall. As it works well in marking of products, below is a simple guideline on what to consider when you choose a Heat Sign dot peen marking.

• Dot Peen Marking Machine Application

When considering what kind of dot peen marking machine to use, keep in mind that different products have varying shapes and design. The difference affects marking as it can either act as a hindrance or advantageous aspect in marking. When considering vast and cumbersome machine parts, using a handheld portable dot peen marking machine will be beneficial as it eliminates the need to move it to a desktop marking machine. For this reason, consider what the marking machine would be used for.   

• Dot Peen Marking Machine Mark Quality

Unfortunately, when compared to other methods of marking, the dot peen marking machine is one that is affected by the surrounding environment. As expected, this affects the mark quality that will get produced. To ensure that you always get high quality marking and indentations that are easy to read, focus on the desired effect it will give. It’s for this reason that you might choose an electric dot peen marking machine over a pneumatic marking machine.  

• Kind Of Material That Is To Be Marked Using Dot Peen Marking Machine

Though the metal engraving machine is suitable for most materials, like other machines in the manufacturing industry, its efficiency is affected by the kind of material it will mark. When selecting, ensure that you consider the type of metal you will work with paying special attention to the finishing it has. As it affects the kind of stylus you will use; considering the material will save you time and money.

• The Mark Permanence The Dot Peen Marking Machine Provides

Most methods of marking in the manufacturing industry can be cleaned or rubbed off. Usually, this is for fresh consumable products that have a short time before they expire. With more permanent products, you want to ensure that your mark will be permanent. For this reason, consider the type of dot peen marking machine that will aid you in marking while eliminating errors that make the mark blurred or shallow.

• Dot Peen Marking Machine Marking Speed

The overall marking speed using a pneumatic dot peen is a slow process. A contributing factor to this is buying the wrong kind of marking machine. It makes little sense to invest in a handheld dot peen marking machine to mark rulers. Doing so will take a long time as you will need to measure, countercheck and ensure it is in the right place before you mark. For this reason, match the marking requirement with the correct dot peen marking machine.

• Integration Of Dot Peen Marking Machine

 As you will be using the marking machine in the manufacturing industry, considering your manufacturing methods will allow you to know what kind of machine to choose. Ideally, you want to consider a marking machine that can easily be added to the production line. Take time and consider the various dot peen marking machine features to know what best suits you. With easier integration and programming, you will be able to increase the rate of production and marking in your company

• Area To Be By The Dot Peen Marking Machine

The dot peen marking machine engraves a surface by producing 2D markings. To do this effectively and ensure that the mark is sized accordingly, consider the specific area that you want to mark. A wide part will require different mark positions to make a decent mark. Choosing a hand marking machine for large products will prove insufficient as you will need to physically position and mark instead of resizing automatically. For this reason, consider the product size in comparison to dot peen marking machine size.

• Dot Peen Marking Machine Maintenance

One major benefit of the dot peen marking machine is the low maintenance that is required. Nonetheless, to aid in choice making, consider the ideal marking machine; focus on the application of the engraving machine and the maintenance it needs to keep it running. A hand-held marking machine used to mark engine number periodically will have less workload than the one marking rulers, glass, etc. For this reason, consider the type of machine that will allow either fiber laser glass engraving with the limited need of changing the stylus or replacing various parts.

• Initial Capital Cost Of The Dot Peen Marking Machine

 As expected the initial cost of purchase of the dot peen engraver machine will dictate which kind of machine you will invest in. Even though it’s quite affordable when compared to other methods of marking, a dot peen marking machine is still an expensive investment.  To save money, aim to invest in an engraver that has all the features to get the job down while remaining affordable.

• Dot Peen Marking Machine Running Cost

Finally, aim to choose a machine that gets all the work done without requiring an expensive running cost. A portable marking machine for steel will differ from the running cost of a machine meant to mark glass. This is attributed to the need to replace the stylus often. Different machinery types are made to specifically cater for different marking needs and hence choosing the correct one allows you to reduce running cost.

• Conclusion

The dot peen marking machine has numerous features that make marking effective and permanent. As circumstances can vary; you need to keep your specific requirements in mind hence aid in picking the right machine to use. Overall, when requiring the best of engraving machines, then consider buying the heat Sign dot peen marking for all of your marking needs.